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Sussman Machinery(Wuxi) Co.,Ltd
Sussman Machinery (Wuxi) Co., Ltd.
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Roller Material GCr15 Door Frame Roll Forming Machine with Hydraulic Cutting

Sussman Machinery(Wuxi) Co.,Ltd
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Sussman Machinery(Wuxi) Co.,Ltd
City: Wuxi
Province/State: Jiangsu
Country/Region: China
Tel: 86-136-0619-3016
Contact Person:
Miss Spring Wu

Roller Material GCr15 Door Frame Roll Forming Machine with Hydraulic Cutting

Brand Name : Sussman
Model Number : RF-DF
Certification : CE, SGS, ISO
Place of Origin : Wuxi, China
MOQ : 1 set
Price : negotiable
Supply Ability : 10 set per months
Delivery Time : 60 days after deposit
Packaging Details : Film and steel
Name : Door Frame Roll Forming Machine
Material thickness : 1.5mm
Encoder : Omron
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Roller Material GCr15 Door Frame Roll Forming Machine with Hydraulic Cutting


Technical Parameter


1. forming speed: 8-12m/min

2. main motor power: 5.5Kw

3. PLC control system: Panasonic

4. material thickness: 1.5mm

5. encoder: omron

6. power supply: 380V, 50Hz, 3Phase

7. decoiler: 3 Ton

8. roller material: GCr15

9. roller stations: 18 stations


Working Flow


Uncoiling- Feeding with guide - Rollforming - Hydraulic cutting- Product collecting


Machine Componnets


NameQuantity( set)
Decoiler1
Level device1
Main forming machine1
Hydraulic punching1
Hydraulic cutting machine1
Cutting blades5
Straightening1
PLC Control Panel1
Run out table2

  • Technique data
  • De-coiler
  • Diameter: 460-520mm expansion.
  • Capacity: 3000kg per mandrel

    Max Coil Width: 500mm

  • Leveling device
  • Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface
  • Leveling Raw Material thickness:0.8-1.2mm
  • Punching Moulds description

    As for the profiles, total need 1 set of punching moulds, when need to punching the left hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads.

    Punching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)

  • Main Roll forming machine technique data

    5.1. Suitable Plate Material: thickness 1.5-2.0mm, Galvanized steel or blank steel

    5.2. Working Speed: 12-15 meters / min

    5.3. Forming Steps: 18 stations

    5.4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome

    5.5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining

    5. 6. Driven system: gear box drive

    5.7. Main Power with reducer:15KW WH Chinese Famous

    5.8. Cutting: Hydraulic Cutting Cr12mov

    5.9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62

    5.10. Hydraulic Station Power: 7.5KW Wuxi Wanshen Famous Chinese Brand

    5.11. The whole machine is controlled by industry computer-PLC.

    5.12 PLC--Siemens, Japan English and Chinese Language

  • Touch Screen-- Siemens Japan
  • Encoder--Omron, Japan
  • 5.15 Electric parts--Schneider

    5.16 Machine direction: from Right to Left


    Main roll forming machine share list

  • De-coiler
  • Leveling machine
  • Punching mould
  • main frame of the machine
  • Main Motor
  • Hydraulic station
  • PLC Control box
  • Cutter holder
  • Out tables
  • 6.3 Cutting after forming: Cut the sheet after roll forming to required length

    6.4 Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.

    6.5 Material of blade: CR12with heat treatment

    6.6 Length measuring: Automatic length measuring

    6.7 Tolerance of length: 2m+/- 1.5mm

  • Out tables:
  • Length: 1.5 meters
  • Number: 2 units
  • Spare parts
  • NameNumber
    ToolsFeeler gauge1
    Size spanner1
    Inner hexagon spanner1
    Clamp1
    Standard spanner1
    Shifting spanner1
    Slotted screwdriver1
    Electric fitting(Schneider)Active button2
    Travel switch2
    Transfer switch2
    Emergency button2
    Other accessoriesChain6 pieces
    Chain connector20 pieces
    Bearing10 pieces

    Cutting:


    6.1 The cutter blade material: Cr12mov HRC58-62 degree

    6.2 Number of blade: 4 sets 45 degree cutting

    4 Profile Punching mould for lock and notch layout

Door Frame Profile


Company Introduction


Sussman Machinery (wuxi) Co., Ltd. is a comprehensive enterprise integrating production, sales and services. We are mainly engaged in providing machineries and equipment. Owing to a professional teamwork, we are experienced in manufacturing, import and export, customers' design, installation and test, technical solution and after-sale services. We have shipped out our machines to more than 50 countries, and keep good business relationships with a large amount of worthy customers, contributing to our great business records and reputation.


Transportation


All goods will be shipped to your country, containers number will be decided with how many machines would you choose


Installation of the machine


The individual components of the machine are installed according to the layout and prepared for the commissioning.

The installation comprises of:

- Installation by Sussman service technicians.

- The following services are included:

- Installation of the machine components.

- Adjustment of the machine components.

- Connection of all motors to the control cabinet.

- Installation of the required safety devices.

Delivery extent does not comprise of:

- Media supply (electrics, compressed air, etc.)to the machine(control cabinet)

- Raw material,process material and fuels

- Raw material for test blocks

- Transport and lifting devices

- Auxiliary staff.

The operators of the plant should be present during the installation in order to become familiar with the new machines.


Commissioning of the machine


The components of the machine are commissioned one after the other. At the end of the commissioning the machine is ready for production and is handed over.

The commissioning comprises:

- Commissioning by Sussman service technicians

- Training at the machine

- The following services are rendered

- Run up of the machine components

- Testing of all functions of the machine components

- Start of a fully automatic molding process

- Execution of machine acceptance

Delivery extent does not comprise of:

- Raw materials, process materials and consumables

- Raw material for test blocks

- Transport and lifting devices

The operators of the plant should be present during the commissioning in order to become familiar with the new machines.


Our After-Sales Service Commitments


Sussman hereby solemnly promises: We implement the “three guarantees” service policy for any equipment sold by Sussman, provide free of charge installation guidelines, commissioning and maintenance of the equipment, training of the Buyer’s relevant Operators; and provide technical requirements for the installation and operation of the equipment, technical layout diagrams and other related information, provide a lifetime supply of maintenance and spare parts

The detailed measures are as follows:

1.Guidelines for installation and commissioning of equipment:

Based on the actual situation, to assist and guide the Buyer and Buyer’s technical personnel in the overall installation location, the installation of equipment, and provide Buyer with answers to their questions and related issues;


2.Provide training for operation and maintenance personnel:

Based on the Buyer’s request, Sussman will provide free of charge training of the operation and maintenance personnel;

a) The User (Buyer) can send their operation and maintenance personnel to our factory for learning and training;

b) When Sussman is doing the installation and test running of the equipment for the Buyer, the Buyer can send their personnel to participate.


3.If failure occurs in any of the machines during the “three guarantees” period(one year), then, upon the Buyer’s request, Sussman will eliminate the failure;


4. Sussman will inform all its Buyers about any upgrades and significant product improvements. Sussman will provide equipment modifications based on their costs. Sussman will provide Buyers with high-quality after-sales services in a careful and responsible attitude, provide very strong guarantee for the Buyer’s normal production.

We provide quick and satisfactory customer service, and promise to respond within 24 hours after receiving your complaints by phone or email


Quality Control


1.We strictly control the quality of raw materials and we can offer inspection certificate of our raw materials for you.
2. We do manufacturing strictly according to the technological processes. Besides, we carry out sampling inspection for our products.
3. All of our workers have received relevant quality management training so that the quality of products can be ensured.
Our goal is to offer the best solution for our customers, supply high quality machine and good service with reasonable price. We sincerely hope to cooperate with worldwide customers for mutual success.


FAQ


1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .

2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are optional.

3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas services by skillful technicians.


4)Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it's packed for shipment.

5) How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome your visit us and test machine by yourself in our factory.

6) Q: Do you sell only standard machines?
A: No. Most machines are made to order.



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