High Way Crash Barrier Panel Roll Forming Machine Two Waves and
|5 ton hydraulic Un-coiler||1 set|
|Main roll forming machine||1 set|
|Control box||1 unit|
|Hydraulic station||1 unit|
|Out table||2 unit|
The equipment flow
Decoiling—Feeding (take the sheet to the first
station)—leveling----Punching of the sheet ---- hydraulic cut to
length—— roll forming----outtable
The structure of equipment
1, Hydraulic de-coiler
- Single unrolling machine, one side can put material
- Adopt automatic hydraulic system
- Coil weight (Max):5000kg
- Coil dia (Max):1600mm
- Oil cylinder dia:1200mm working pressure: 10mpa
- Coil Width (Max.):500mm
- Working speed: 0-25m/min
- Power: 5.5KW
2, Feeding, Leveling
Main features of the machine:The leveling roller's mechanical
property such as rigidity and roughness concentration of the
surface are rising very much after hardening and tempering. It
includes pinch roll and leveling roll. The pinch roll can adjust
along. The leveling roll uses the whole structure. There are two
adjusting point at the front and the end. It can form a certain
banked angle to improve the leveling quality. The feeding port of
the leveling machine has a pair of guide plain-barrelled roll and
two pairs of guide vertical roll. The guide vertical roll can moves
centered or moves at the same time. It is adjusted by hand wheel,
so it is convenient to centered
1: feeding the sheet to the guide roller (it is adjustable by right
2: feeding roller: diameter is ￠160mm; material is 40CR steel,
3: Leveling roller: upper is 3 rollers, down is 4 stations(total is
7 stations), material is 40CR steel, HRC48-52.
4: diameter of leveling roller: 180mm
3, Punching (can right and left adjust)
- using hydraulic punching
- oil cylinder dia: ￠180mm
- working pressure:30mpa
- mould material: Cr12 quenched 58°-62°
- hydraulic power:7.5kw
- size: 1.5m long*1.1m wide*1.2m high
- interjet printer for the logo and the year and the batch
- hydraulic cutting
- knife material: Cr12,quenched 58°-62°
- oil cylinder dia:250mm
- working pressure:60mpa
- working journey: 80mm
5: Roll forming
- main motor power: 22kw
- station: adopt cast iron HT50
- Decelerating motor: BWD14-43-37KW, made in Shanghai or Changzhou
- drive: gimbal driving,120*500
- main shaft dia: ￠120mm material: 45﹟forge steel
- roller material: GCR15 quenched 58°-62°,chromed
- roll station:15stations
- roller thickness: 3-5mm
- Timing by transducer:5m--20m/min(not including punching)
- Transducer: Panasonic made in Japan. 380V 50HZ
- Computer: PLC
- Computer operating panel: touching screen
6: Control Panel Panasonic
1: Full line is controlled by PLC control system,touch screen
operation to achieve the human and PLC interactive. The operator
can monitor the setting program (programmable control) and modify
the parameter to control the line. Also can check the running
status, parameter and error indication etc..
2: Operation type: manual /auto two type switch. In manual
position: can run the each part of the machine. In auto position:
can run the full line. The emergency stop ensures the safe of the
equipment and operator.
3: Machine side is equipped with the manual operation control panel
for convenient worker to operate;
4: Entire line surveillance function: to reach surveillance
production line movement condition, realizes to various locations
production condition surveillance;
5: Has the failure detection function: Carries on to the production
line signal succession examines, the checkup according to sequence,
discovers the mistake, and giving the alarm to stop the machine.
7: the Outside size of complete line:
- 25m long*2.1m wide*1.7m high
- Weight: about 32T total
8: automatic packing machine
This automatic packing machine is adopt automatic up and down to
get the end product and the across get the end product, after the
end product from the roll forming machine, the end product will
down on the automatic stacker, when the second end product come
down on the stacker, the computer will control the stacker come
down, one time is 20 pieces, it is can have do 3 group in one time.
- Specification: 1600mm x5000mm
- Working speed: 0-15m/min
- Length of stacker: 5 m
- Power: 2.2KW
- Power of up and down: 1.5kw
- Control by PLC,
- size: 5mlong*1.6mwide*0.6-1mhigh
- can take 3T end product
- type of take the material: right and left
- drive by double chain
- packing: automatic
Character of Main Structure
Main features and components of the machine
a. Simple structure & beautiful appearance, because we adopt
the shape-steel structure and process as a whole after welding. It
has the ability of strong loading and stable operation when running
b. Main parts of machine are from famous brand, to ensure the
machine normal function very effectively.
c. Length of panel forming and cutting adopts automatically, to
guarantee the length to be precise and the finished product clear
d. install the equipment and suitable for producing in the factory
e. low noise and high efficiency.
Q1. What's your delivery time?
A1:Depending on the type of machine, duration of 1.25 days to 60
days from the date of order.
Q2. Do you have after-sales support?
A2:Yes, we are happy to give advice and we also have skilled
technicians available across the world.We need your machines running in order to keep your business running.
Q3. Do you sell only standard machines?
A3:No, most of our machines are built according to customers
specifications,using top brand components.
Q4. What will you do if the machine is broken?
A4:Our machine's warranty period is 12months,if the broken parts
can't repair,we can send the new parts replace the broken parts freely,but you need pay the express cost
yourself.If it is beyond the warranty period,we can negotiate to solve the problem,and we supply the technical
support for the whole life of the equipment.
Q5. Can you be responsible for transport?
A5:Yes,please tell me the destination port or address.we have rich
experience in transporting.