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High Speed Discontinuous PU sandwich Panel Production Line for Wall and Roof

Sussman Machinery(Wuxi) Co.,Ltd
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Sussman Machinery(Wuxi) Co.,Ltd
City: Wuxi
Province/State: Jiangsu
Country/Region: China
Tel: 86-136-0619-3016
Contact Person:
Miss Spring Wu

High Speed Discontinuous PU sandwich Panel Production Line for Wall and Roof

Brand Name : Sussman
Certification : CE, ISO, SGS
Place of Origin : Wuxi, China
MOQ : 1 set
Price : negotiable
Payment Terms : L/C, T/T, Western Union
Supply Ability : 10 Set / Month
Delivery Time : 60 Days after deposit
Packaging Details : film and steel
Model Number : PU - SP
Total power : 80KW
Overall size : 45mx4.5mx2.2m
Weight : 30 tons
Sheet thickness : 0.3-0.8mm
Coil width : 5 tons
Forming speed : 0-6m/min
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High Speed Discontinuous PU sandwich Panel Production Line for Wall and Roof

1, Working flow

Decoiler—feedingdevice—mainforming—PUinjection---straightendevice—punching—FlysawCutting ---run out table

A The Main item.

The capacity of the PU Sandwich panel SPDPU6M is 200-300M2 per day (8 hours)
1, The electrical installation parts of the machine is used with CE approved material.
2, We offer 1 years warranty period for all of our machine.
3, Our services will include factory process designing, equipment Installation coaching, testing, commissioning and training for your operation staffs.
4, we provide the whole series of Chinese specification and English Reference books.

About the PU plant:

  • The workshop needs to be about 500m3-800m3;
  • The power supply needs to be 32 KVA, and 380V/50Hz;
  • The producers of single shift need to be 5-6 persons.

B.2 Configuration and Technical Specification

The panel line include machinery part,electrical control system part and additional machine for panel

  • overall power equipment:80 kw
  • size of the line:overall length of the line is 45000mm,overall width of the line is 4500mm(max),overall height of the line is 2200mm
  • overall weight of the line:~30 t

2.1 machinery part

2.1.1 forming machine

  • uncoiler

type of uncoiler:manual
material of coil:color coating coil
thickness of sheet:0.3~0.8mm
width of coil: 1000mm,1200mm
weight of coil:≤ 5 t
inside diameter of coil:480~520mm

  • apply guard film

type of apply guard film:automatic

  • into shearing

type of shearing:electrical shearing
driven power: 0.75 kw

  • edge forming machine for wall

design of profile:see drawing attached
type of forming:one layer forming
roller diameter:¢72mm
material of roller: 45 steel heat treatment
thickness of chromic plating of roller surface:0.05~0.06mm
speed of forming:0~6.0m/min synchronies with panel machine
type of synchronies:electrical synchronies
driven power: 3.0 kw
installation instruction:two parts
size of forming machine:8000×2200×2200mm
weight of forming machine:~8 t

One) The main technical specification and instruction of the equipment
1 Equipment type: ZJGY-300
2 Range of application: Hard PU foam products
3 Injection capacity: 1000-4500g/s
Range of mixing proportion adjustment: 1:3-3:1
Injection time: 0-99.9s
Injection program quantity: 99
Manual injection: 1
4 Measure unit: measure accuracy≤1%
A group B group
Material for different groups: POLY ISO
Quantity: 1 1
Pump type: 80SCY14-1B 80SCY14-1B
Nominal discharge capacity (ML/R): 80 80
Motor power (KW): 15 15
Rotate speed (rpm): 1000 1000
5 Pressure limit and the controlling system
Working pressure of the Polyester polyol and the WDP should be between 5-10Mpa. If the working pressure is over this range, the PU computer will be on automatic protection state.
6 A/B groups’ flow capacity controlling and the testing unit (hydraulic controlling)
According to the output capacity of the pump and the technological requirements of the groups’ mixing proportion, coordinating with the adjusting handwheel of the measuring pump to test and adjust the two components flow capacity parameter and the mixing proportion parameter to realize the testing and controlling of the groups’ flow capacity.
7 Hydraulic unit
Flow capacity of the pump (L/min): 5SCY14-1B
Nominal discharge capacity (ml/r): 5
Rotate speed (rpm): 1500
One 50KG oil tank, whose upper side supports the installing plate;
Install the driving motor, oil pump, hydraulic integrated package on the installing plate. And on the integrated package there are pressure increasing valve and unloading valve, ect.
One 2.5L high pressure energy accumulator to make sure the fast switch and vibration absorption of the mixing head.
Mixing head cantilever
Length: 2700mm, Height of the davit arm: 3200mm
One hydraulic oil tank drives the mixing head moving up and down;
Rotating range: 270 degree
Material tank: two pieces
Capacity: 300L
Material: qualitative carbon steel
Max working pressure: 0.45MP
At the output place, should install a manual globe valve (the bypass circuit globe valve is to discharge the waste.
Liquid level meter : with visual liquid level
Temperature probe: PT100
Mechanical airproof blender: Power: 1.1KW
Rotate speed: 46 rpm
With layer for heat preservation at the outside.
Heating and Cooling Unit
By making use of the circuit of the water to control the temperature of the two kinds of groups’ material liquid to heat up or cool down. Provide with the intelligent temperature controller, electromagnetic valves, water pump and some other electric appliances to make up of the temperature controlling system.
Automatic material feeding unit
Material feeding gear pump: two pieces
Type: CB-B100
Flow capacity: 100L/min
Nine Electricity controlling system
Adapts the special CPU microcontroller, it can set 99 groups of material discharge units. Also it can set the functions of automatic transforming, automatic material feeding and protection of overpressure.
Pipe system
Include various groups’ pipes and hydraulic pipes, to transport the A/B groups’ materials and the hydraulic oil.
b) Electric power source and the equipment weight and occupational area
Electric power source: 380V/50HZ
Control voltage: AC 220V
Input Power: 60KW
Weight: 200KG
Occupational area: 1500mm*3300mm* 2799mm

Two Configuration List

NoNameManufacturing LocationQuantity
1FrameChina1 set
2Metering pumpChina2 sets
3HydraulicTaiwan1 set
4Electric applianceChina DELIXI1 set
5Electric appliance control systemChina (Taiwan technology)1 set
6MotorChina (patent product)6 sets
7Temperature control systemChina2 sets
8High pressure mixing headChina1 piece
9PipesChina1 set
10Cooling systemChina1 set
11Accessories along with the equipmentChina1 set

Three Project description
1 The supplier should provide with the equipment and the technology service according to the contract;
2 Things that the buyer should do
1) Before installing the equipment, the buyer should prepare the place, water, electricity as well as the testing and the producing material.
2) Responsible for supplying the lift, carrying equipment, tools and operate, and there will be special workers to coordinate the installing and testing work.
3) Responsible for connecting the driving electric power to the main input power switch of the electric cabinet.
Four Technology services, installing and testing of the equipment
1 Installing
1) Before installing, the buyer should prepare the installing place, water, electricity(three phase,60KW), DOP 100KG, 46# hydraulic oil 50KG as well the testing and producing material.
2)The buyer should supply with the lift, carrying equipment, tools and operate, and there will be special workers to coordinate the installing and testing work.
3) The supplier should send workers to the buyer’s place in 24 hours after receiving the formal
Steam bank and steam boilder should be prepared by clients.
4.Size of flat PU sandwich panel: 6m*1.25m*(0.05m-0.1m)
5. Size of moulding machine: 7.5m*2m*2m
Capacity: 2-6pieces/h
Workers for moulding machine: 4 persons.
6. Operation: put one piece of cutted flat steel sheet on the moulding frame, another piece of steel sheet down the moulding frame.
Expanded PU goes into closed moulding frame.
After 10-30 minutes’ pressure(according to PU material and operation experience), lift the shelf, move the moulding frame,then get the PU sandwich panel.

B. Technical Data

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High Speed Discontinuous PU sandwich Panel Production Line for Wall and Roof Images

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